1.Size:DN40-DN600;2’’-24’’
2.Medium:water
3.Standard:EN593/AWWA C504/MSS SP-67
4.Pressure:CLASS 125-300/PN10-25/200-300PSI
5.Material:CI,DI
6.Type:wafer type,lug type,double flange type,U type,groove-end
TECHNICAL REQUIREMENT :
● Design and Manufacture Conform to EN593
● Flange dimensions Conform to EN1092-2
● Face to Face dimensions Conform to EN558-1
● Testing Conform to EN12266-1
● Driving mode: lever, worm actuator, electric, pheumatic (The Top Flange ISO 5211 standard has also been adopted to ensure compatibility and ease of installation by providing a standardized interface between the actuator and valve. This industry-recognized specification helps to simplify the process and makes it easier for you to select the right actuator for your system.)
Double flange butterfly valve quality certification: ISO 9001:2015,ISO 14001,Pressure Equipment Directive (PED) 2015
Fire Safety Certifications for Double Flanged Butterfly Valves:API 607 and API 6FA,ISO 10497,BS 6755.
Double Flanged Butterfly Valves have been carefully designed for use in a wide range of temperatures, making them suitable for a variety of industrial applications. These valves can typically withstand temperatures from -196°C to 500°C, depending on the specific pressure conditions they encounter. Whether you are dealing with extremely cold or hot environments, these valves will maintain their integrity and operate efficiently, ensuring reliable performance in a variety of environments.
What safety integrity classes do they fulfill?
Double flanged butterfly valves typically fulfill the requirements of Safety Integrity Levels (SIL) 2 and SIL 3. These levels are part of a wider safety framework for assessing
the reliability and risk reduction capability of safety systems.
SIL 2: applies to medium-risk systems. It represents a significant reduction in the probability of failure on demand, making these valves suitable for a wide range
of industrial environments where reliable emergency shutdown functions are required.
SIL 3: This level applies to systems requiring a higher degree of risk reduction and reliability. It is typically used in environments where potential hazards
could have serious consequences. Achieving SIL 3 certification reflects the valve's superior reliability and robustness in critical applications.
Knowing the face-to-face dimensions of a butterfly valve is essential for proper installation and perfect functioning. These dimensions are the distance between the two flanges of the valve and can vary depending on the size and type of butterfly valve.
Typically, smaller butterfly valves have a face-to-face distance of about 2 inches, while larger butterfly valves can be up to 12 inches. However, keep in mind that specific sizes will vary depending on the manufacturer's production standards and specific application scenarios.
BAFAW supports a wide range of custom face-to-face butterfly valves in a variety of sizes.
Knowing the standard sizes ensures that the valve will fit accurately into the pipeline and operate smoothly. Please use this knowledge to select the appropriate valve size.
Double flanged Butterfly Valves are an essential component of many industrial and commercial systems, specifically designed to regulate the flow of fluid through pipes. These versatile valves are becoming increasingly popular due to their balance of durability, reliability and cost-effectiveness when compared to more traditional ball valves.
Multiple applications: these valves are suitable for a wide range of applications, making them a popular choice for industries such as water treatment, oil and gas, and chemical processing.
Actuator Options: These valves can be equipped with either pneumatic or electric actuators, providing flexibility to meet a wide range of operational needs. The choice of actuator affects how the valve is controlled - pneumatic actuators for faster operation and electric actuators for more precise control.
Accessory compatibility: To enhance functionality, double-flanged butterfly valves can be equipped with a variety of accessories. Options include switch boxes for operational feedback, solenoids for automatic control, air filter regulators for pressure maintenance, and 4-20mA electro-pneumatic positioners for fine-tuning valve position.
Quality Assurance: Each valve is fully assembled and rigorously tested to ensure optimum performance and reliability, giving you peace of mind in critical operations.
APPLICATIONS
Double flanged butterfly valves are robust and adaptable and are widely used in a number of applications. They are ideally suited for:
Water and wastewater management: efficiently controlling flow in municipal and industrial water supply systems.
Petrochemical processes: managing the transport and processing of hydrocarbons and other chemicals.
HVAC systems: Regulating air and fluid flow in heating, ventilation and air conditioning systems to improve energy efficiency.
Mining operations: handling abrasive materials and controlling slurries in the extraction process.
These valves are a cost-effective solution while maintaining the high levels of performance and adaptability that make them an integral part of modern industrial applications.
Understanding Pressure Equipment Directive Compliance for Double Flanged Butterfly Valves
When it comes to double flanged butterfly valves, compliance with the Pressure Equipment Directive (PED) is crucial. The PED, identified formally as 2014/68/EU, is a set of regulations imposed by the European Union to ensure the safety of pressure equipment.
Key Requirements for Compliance:
Scope and Application: The directive applies to equipment that operates under pressure greater than 0.5 bar. Double flanged butterfly valves, commonly used in various industries, fall under this category as they often handle pressurized fluids.
Safety Standards: To achieve PED compliance, these valves must meet specific safety standards. This includes rigorous testing to withstand both internal pressures and external stresses, ensuring they do not leak or burst under specified conditions.
Design and Manufacturing: The design of the valves must adhere to the PED guidelines. Manufacturers are required to use approved materials and techniques to fabricate valves that can meet the necessary safety thresholds.
CE Marking: Double flanged butterfly valves compliant with the PED must carry the CE mark. This mark signifies that a product adheres to EU safety, health, and environmental protection requirements.
Risk Assessment and Documentation: Compliance also involves a comprehensive risk assessment. Manufacturers must provide technical documentation detailing the design, manufacturing process, and testing procedures to demonstrate adherence to the directive’s standards.
Third-Party Verification: In many cases, third-party agencies, such as Lloyd’s Register or TÜV, should verify compliance. These bodies perform inspections and certify that the valves meet all applicable criteria.
By ensuring double flanged butterfly valves are PED compliant, manufacturers and users can be confident in their safety and performance. This compliance not only enhances operational safety but also facilitates trade within the European Economic Area (EEA).
NO. | Part Name | Material | Optional Material | |
1 | Body | DI | CI, WCB, Stainless Steel | |
2 | Seat | NBR | EPDM, FKM | |
3 | Disc | Plated Ductile Iron | ASTM A351 CF8/CF8M, B148 C954 | |
4 | Middle Bearing | F4 | Bronze | |
5 | Shaft | ASTM A276 416 | 316, 17-4PH | |
6 | Upper Bearing | F4 | Bronze | |
7 | O Ring | NBR | EPDM, FKM | |
8 | Pin | ASTM A276 416 | 316 |
Dimensions data(mm)
DN | A | B | C | H | F | ΦD | N-Φd1 | Φd | M1 | EN1092-2 PN10 | EN1092-2 PN16 | ||
ΦK | n-ΦK1 | ΦK | n-ΦK1 | ||||||||||
DN50 | 110 | 83 | 108 | 32 | 90 | 70 | 4-Φ10 | 12.6 | 3 | 125 | 4-Φ19 | 125 | 4-Φ19 |
DN65 | 131 | 93 | 112 | 32 | 90 | 70 | 4-Φ10 | 12.6 | 3 | 145 | 4-Φ19 | 145 | 4-Φ19 |
DN80 | 134 | 100 | 114 | 32 | 90 | 70 | 4-Φ10 | 12.6 | 3 | 160 | 8-Φ19 | 160 | 8-Φ19 |
DN100 | 150 | 114 | 127 | 32 | 90 | 70 | 4-Φ10 | 15.8 | 5 | 180 | 8-Φ19 | 180 | 8-Φ19 |
DN125 | 170 | 125 | 140 | 32 | 90 | 70 | 4-Φ10 | 18.92 | 5 | 210 | 8-Φ19 | 210 | 8-Φ19 |
DN150 | 180 | 143 | 140 | 32 | 90 | 70 | 4-Φ10 | 18.92 | 5 | 240 | 8-Φ23 | 240 | 8-Φ23 |
DN200 | 210 | 170 | 152 | 45 | 125 | 102 | 4-Φ12 | 22.1 | 5 | 295 | 8-Φ23 | 295 | 12-Φ23 |
DN250 | 246 | 198 | 165 | 45 | 125 | 102 | 4-Φ12 | 28.45 | 8 | 350 | 12-Φ23 | 355 | 12-Φ28 |
DN300 | 276 | 223 | 178 | 45 | 150 | 125 | 4-Φ14 | 31.6 | 10 | 400 | 12-Φ23 | 410 | 12-Φ28 |
DN350 | 328 | 254 | 190 | 45 | 150 | 125 | 4-Φ14 | 31.6 | 10 | 460 | 16-Φ23 | 470 | 16-Φ28 |
DN400 | 343 | 278 | 216 | 50 | 197 | 140 | 4-Φ18 | 33.15 | 10 | 515 | 16-Φ28 | 525 | 16-Φ31 |
DN450 | 407 | 320 | 222 | 50 | 197 | 140 | 4-Φ18 | 37.95 | 10 | 565 | 20-Φ28 | 585 | 20-Φ31 |
DN500 | 448 | 329 | 229 | 60 | 197 | 140 | 4-Φ18 | 41.12 | 10 | 620 | 20-Φ28 | 650 | 20-Φ34 |
DN600 | 518 | 384 | 267 | 70 | 210 | 165 | 4-Φ22 | 50.62 | 16 | 725 | 20-Φ31 | 770 | 20-Φ37 |
DN700 | 560 | 450 | 292 | 109 | 300 | 254 | 8-Φ18 | 63.35 | 16 | 840 | 24-Φ31 | 840 | 24-Φ37 |
DN800 | 620 | 501 | 318 | 119 | 300 | 254 | 8-Φ18 | 63.35 | 22 | 950 | 24-Φ34 | 950 | 24-Φ41 |
DN900 | 692 | 550 | 330 | 157 | 300 | 254 | 8-Φ18 | 75 | 22 | 1050 | 28-Φ34 | 1050 | 28-Φ41 |
DN1000 | 735 | 622 | 410 | 207 | 300 | 254 | 8-Φ18 | 85 | 22 | 1160 | 28-Φ37 | 1170 | 28-Φ44 |
DN1200 | 917 | 763 | 470 | 210 | 350 | 398 | 8-Φ22 | 105 | 28 | 1380 | 32-Φ41 | 1390 | 32-Φ50 |
Conclusion: Using standard butterfly valve sizes is critical for several reasons.
First and foremost, American National Standards and ISO standards ensure that the valve is compatible with the piping system, thereby utilizing the valve's efficient fluid flow performance. When valves comply with these standards, distributors can offer accurate and industry-compliant products based on these standards, providing a multifaceted assurance that they will demonstrate reliable performance in their intended applications.
In addition, adherence to standard dimensions simplifies the process of purchasing and installing replacement valves, which is critical for valve maintenance. Increased compatibility reduces unnecessary costs associated with using incorrect sizes. On the other hand, it extends the service life of the valve system.
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