Technical Requirements:
1.design conform to ANSI/AWWA C504
2.connection flange conform to ASME B16.1 CLASS125
3.top flange conform to MSS SP-101
4.face to face conform to ANSI/AWWA C504
5.test and inspection conform to ANSI/AWWA C504
6.working pressure 150psi
Size Range: 3" - 72"
Pressure Rating: 150 / 250 psi
Working Temperature: -10˚C ~ +80˚C (14˚F ~ +176˚F)
End Connection: ANSI B16.1, ANSI B16.5, ASME B16.47
Face-to-Face: AWWA C504
Test & Inspection: AWWA C504, API 609, MSS SP 67
Suitable Medium:Potable Water,Sea Water,Treated Sewage Effluent (TSE) Water,Mildly Corrosive Liquids
Main Features:
High Strength Ductile Iron Body: For weight reduction and long-term durability.
Versatile Valve: This can be used for isolation or throttling applications.
Double Eccentric Design: Reduces friction between the disc and seat.
Dovetail Seat Design: Multiple bosses increase contact with the disc while reducing friction during shutoff. Seats are secured with an epoxy-based adhesive.
Optimized Discs: 14" to 72" discs are designed with arches and through discs to provide better flow paths, increased strength, and reduced weight.
Stronger Shaft And Disc Connection: Replaceable tangential pins provide a strong connection and longer valve life.
Corrosion Resistance: All ferrous parts are coated inside and out with a fusion-bonded epoxy resin for greater corrosion resistance by AWWA C550.
Regulatory compliance: Valves are designed to meet AWWA C504 and API 609 standards.
Safety approvals: Valves are NSF61 certified for potable water and NSF372 certified for lead content.
Material and Construction:
Body: Made of ductile iron ASTM A536 grade 65-45-12 or grade 60-40-18, ensuring a robust structure with minimum shell thickness as per the standard.
Body Seat Ring: Constructed from stainless steel weld, micro-finished to provide a long service life.
Shaft Sealing System: Features multiple O-rings on the bearing bush and V shaft packing, forming a reliable sealing system.
Testing and Performance:
Pressure Test: Conforms to AWWA C504 with a leakage rate of Class A (zero leakage) in both directions. Each valve undergoes 100% testing before delivery to ensure optimal performance and reliability.
When considering the AWWAC504 butterfly valve for your system, there are several additional options to enhance its functionality and versatility:
Shaft Locking Device:
This feature is particularly useful during equipment maintenance. It allows the valve to stay in either a fully closed or fully open position even when the valve operation mechanism is removed.
Material Solutions:
If you’re working on a sea water desalination project, you can opt for materials like aluminum bronze or nickel aluminum bronze for the body and disc, adhering to standards such asASTMB148 (C95400, C95500, C95800). Additionally, nickel-copper alloys likeMonelK500 are available for the shaft.
Rubber Lining:
An ebonite lining can be applied to the valve for enhanced durability and resistance to various types of wear and corrosion.
Extended Bonnet:
This option is available for applications that require additional thermal insulation or offer ease of maintenance in systems with thicker insulation layers.
The AWWA C504 butterfly valve offers several actuation options to cater to various operational needs:
Manual Operation:
Handwheel: Ideal for straightforward, manual control.
Chainwheel: Suitable for overhead or hard-to-reach valve positions.
Gearbox:
Equipped with an ISO5210 top works, allowing compatibility with a wide range of electric actuators for automated control.
Electric Actuators:
Provides precise and automated operation, reducing the need for manual intervention.
Hydraulic and Pneumatic Cylinders:
Hydraulic Actuation: Uses pressurized fluid for reliable and powerful valve operation.
Pneumatic Actuation: Utilizes compressed air for quick and efficient valve movement.
These diverse options ensure that the AWWA C504 butterfly valve can meet the specific requirements of different applications and environments.
Part Name | Name | Optional Material |
1 | Key | ASTM 1045 |
2 | Body coated rubber | ASTM A536 65-45-12+EPDM/NBR |
3 | Garter spring | AISI 1066 |
4 | Gasket | Stainless steel |
5 | Sealing ring | Rubber |
6 | Shaft | ASTM A276 304 |
7 | Upper bushing | ASTM S304+F4 |
8 | Pin | ASTM A276 304 |
9 | Nut | ASTM S304 |
10 | Gasket | ASTM S304 |
11 | Disc | ASTM A536 65-45-12+SS316 |
12 | Lower bushing | ASTM S304+F4 |
13 | Sealing ring | Rubber |
14 | Gasket | Nylon |
15 | Gasket | Rubber |
16 | Bottom cover | ASTM A536 65-45-12 |
17 | Bolt | Stainless steel |
18 | Gasket | Stainless steel |
19 | Bolt | Stainless steel |
20 | Gasket | Stainless steel |
Dimensions data (mm)
Size | A | B | C | ΦF | ΦD | 4-ΦN | Φd | H | M1 | ANSI 150 | ||
ΦJ | Φk | n-Φk1 | ||||||||||
3" | 146 | 89 | 127 | 90 | 70 | 10 | 12.7 | 32 | 3.18 | 191 | 152.5 | 4-19 |
4" | 177 | 112 | 127 | 90 | 70 | 10 | 15.9 | 32 | 4.78 | 229 | 190.5 | 8-19 |
6" | 203 | 140 | 127 | 90 | 70 | 10 | 25.4 | 32 | 7.94 | 279 | 241.5 | 8-22 |
8" | 235.5 | 170 | 152 | 125 | 102 | 12 | 28.6 | 45 | 7.94 | 343 | 298.5 | 8-22 |
10" | 267 | 200 | 203 | 125 | 102 | 12 | 34.9 | 45 | 12.7 | 406 | 362 | 12-25 |
12" | 312 | 230 | 203 | 150 | 125 | 14 | 38.1 | 45 | 12.7 | 483 | 432 | 12-25 |
14" | 343 | 256 | 203 | 150 | 125 | 14 | 44.5 | 45 | 12.7 | 533 | 476 | 12-29 |
16" | 372 | 299 | 203 | 210 | 165 | 23 | 50.8 | 50 | 12.7 | 597 | 539.5 | 16-29 |
18" | 402 | 327 | 203 | 210 | 165 | 23 | 57.2 | 50 | 15.88 | 635 | 578 | 16-32 |
20" | 437 | 352 | 203 | 210 | 165 | 23 | 63.5 | 60 | 15.88 | 699 | 635 | 20-32 |
24" | 498.5 | 420 | 203 | 210 | 165 | 23 | 76.2 | 70 | 15.88 | 813 | 749.5 | 20-35 |
The AWWA C504 butterfly valve has several key certifications to ensure it is suitable for potable water applications and meets lead regulations. It is certified to NSF/ANSI 61, which sets strict standards for materials that come into contact with drinking water to ensure they do not introduce harmful contaminants.
In addition, the valve meets NSF/ANSI 372, which verifies that the product meets lead-free specifications and ensures that it meets the minimum levels of lead required by market regulations.
NSF/ANSI 61 Certification: Ensuring the safety of drinking water materials.
NSF/ANSI 372 Certified: Meets lead-free standards.
The AWWA C504 butterfly valve is safeguarded with a fusion bonded epoxy coating. This type of coating is specifically designed to be non-toxic, ensuring it is safe when used in systems carrying potable water. Additionally, the coating meets the stringent safety and quality standards set by organizations such as WARS and NSF.
When choosing an AWWA C504 butterfly valve, you have several options for connection ends to suit your specific installation needs. Here are the types of connection ends you can consider:
Flanged Ends: These are the most common type, allowing for easy installation and removal. They are ideal for situations where frequent maintenance is required.
Mechanical Joint Ends: These ends are designed for a secure fit and ease of assembly. They are typically used in waterworks and wastewater applications.
Grooved Ends: Popular for their quick installation and flexibility, grooved ends are compatible with a variety of pipe configurations.
Butt-Welded Ends: For applications requiring a permanent, leak-proof connection, butt-welded ends are an optimal choice.
Wafer Ends: These ends are designed to be sandwiched between flanges, making them a space-saving option suitable for confined areas.
Each connection type serves different operational needs, so selecting the appropriate one depends on your specific system requirements and the nature of the fluid to be controlled.
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Secondary Quality Testing Before Leaving The Factory
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